If you order online and print your own shipping the cost is $4.75, if you go into the post office it is $4.95. If you use masking tape or office (scotch, magic, crystal, etc.) tape they will reject your package outright. If it were to contain a 3 3/8 x 9 1/8 x 6 1/8 block of lead, that would be 77lbs 4oz. Remember, if they think you have altered the envelope, they may refuse to accept it for the special flat rate. There are small, medium, and large flat rate boxes And the bigger the box, the higher the shipping prices. Whats the USPS Flat Rate Box Shipping Cost 6.45 commercial base 7.15 at Post Office (retail & online) 12.40 commercial base 13.60 at Post Office (retail. I strongly suggest using clear shipping tape (yes there is also brown shipping tape) so that your package still looks like a Flat Rate shipping envelope. Instead of packing items in your own box, choose from a variety of flat rate boxes at your local USPS office. Put your bound payload into the box and seal with the provided strip making sure to avoid wrinkles. I then stuff the bag into the jig and apply the shipping tape in such a way that the shape is maintained by the pressure from the tape and not the vacuum of the squeezed out air. It keeps the contents safer (especially the Tyvek) and dry. If the contents are worth 50 or less, your costs will be covered if lost. When shipping clothing, I prefer to stuff everything into a Tyvek or zipper seal bag. Every flat rate package is automatically insured up to 50. You can use the jig to estimate and shape your payload.
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